"The first step in achieving trouble free molding is to anticipate where problems may arise."
DECORATIVE LAMINATES
Internal Releases for the Laminate Industry
MoldWiz internal release agents are incorporated directly into the melamine, phenolic, or urea resin solution. There are specific types for aqueous and non-aqueous resin systems. They promote improved wetting properties of the paper or substrate and function as release agents allowing the laminate to release easily and cleanly from the caul plates without leaving any residue. MoldWiz internal lubricants contain no silicone, no wax, and no metallic stearates. There is no interference with adhesion properties between laminates.

MoldWiz Internal Lubricant Overview
 MoldWiz Product #  Resin
INT-1E-11S, INT-4E-11S, INT-4E-11CC, INT-1E-15S, INT-1E-18S, INT-4E-15S, INT-4E-18CC, INT-1E-117, INT-2E/AP  Melamine,Urea, Phenolic
INT-AM150  Melamine,Urea, Phenolic, Acrylic
INT-12, INT-1312MS, INT-1425PNP, INT-1830PN, INT-1830PB, INT-1854  Phenolic
INT-1846N, INT-1850HT  Phenolic, Epoxy
INT-1858  Phenolic, Hybrid

MoldWiz Typical Properties
 MoldWiz uProduct #
Active Ingredients
 Specific Gravity @ 25oC
 Viscosity @
25oC
 pH
 INT-1E-15S
 16%
 1.00
 <15 cps
 9.0
 INT-1E-18S
  12.5%
 1.00
 <15 cps
 9.0
 INT-1E-117
 22%
 1.02
 25 cps
 2.5
 INT-2E/AP
 16%
 1.00
 <15 cps
 9.0
 INT-AM150
 25%
 1.015
 60 cps
9.5
 INT-4E-11S
 50%
 0.995
 1200 cps
 3.5
 INT-4E-15S
 55%
 1.025
 1250 cps
 3.0
 INT-4E-11CC
 47.5%
 1.03
 250 cps
 9.5
 INT-4E-18CC
 50%
 1.03
 250 cps
 9.5
 INT-12
 100%
 0.94
 2000 cps
 8.0
 INT-1312MS
 100%
 0.95
 1500 cps
7.5
 INT-1425PNP
 100%
 1.05
 1100 cps
 6.5
 INT-1830PN
 100%
 0.930
 50 cps
 5.0 in 10% H2O
 INT-1830PB
 100%
 0.976
 80 cps
 9.0
 INT-1846N
 100%
 1.05
 800 cps
 7.0 in 10% H2O
 INT-1850HT
 100%
 1.02
 300 cps
 2.0
 INT-1854
 100%
 0.99
 400 cps
 2.0
 INT-1858
 100%
 1.02
 1000 cps
 2.0 in 10% H2O

MoldWiz internal lubricants are effective within a range of 1 to 10 parts per 1000 resin based on solids of internal to solids of resin. For best results, laboratory tests or pre-production trials should determine the optimum addition level.

External Releases for Plattens
(used also for preparation, break-in and maintenance)
 MoldWiz Product #
 Active Ingredients
 Carrier
 AMP-50
 50%
 Water
 EM-1212
 12%
 Water
 EM-1212SL
 13%
 Water
 EM-1212SF2
 12%
 Water
 WB-606SFP
 7%
 Water/Alcohol